Process

Process

Core type Assembling jig with electrodes

Vacuum molding trays

Line pallets

We design and produce pallets for transporting automobile components, light electrical appliance assembly, and tool pallets, suitable for any work environment.

Point
Our products are designed and processed to completion in our own company, enabling us to answer any requests from our business partners.

1) High precision operations
Individual and specific CNC processing machines allow high precision performances.
2) Flexible designing
Pallets with multiple uses in assembly, transportation, and examination are available.
3) Wide variety of equipment
Choose from a wide variety of material and product types best suited for your usage.
4) Creative production in various shapes
Flexible to any request with our various processing systems.
Core type Assembling jig with electrodes
A pallet used for production lines and final inspection for home electric appliances and final energization test while on the conveyor belt.
Also usable as a tool pallet for product testing.
Pallets designed for incubator testing are also available.

Example of usage
Core type Testing pallets
A pallet that enables various testing and examining on one pallet. Improves efficiency to the next process of operation.

Example of usage
Core type Wiring
All distribution wires are built within the pallets, enabling a flat pallet surface.
Electric circuits can be custom-designed for electricity usage of individual operations.
Resin type PVC (multi-layer stacking pallets)
A pallet used for both a fully automated process and work cell operation process.
Multiple layer stacking possible for saving space when not in use.
Resin type Bake
Used for operations requiring insulation or those under a high temperature work environment.
Resin type electric conductive
Prevents electrostatic destruction and countermeasures against explosion.
3 dimensional type
A pallet supporting robot operations. Its 3-dimensional shape fits the product better, giving better fixture receptions.
A pallet for an automated production line.
Tool type Long length
A pallet designed for conveying cylinder shaped shafts etc.

Example of usage
Tool type Fixed
An assembly pallet to transport sheet metals upright.
Aluminum type
Used for high temperature tests and high precision fixtures.
This pallet is used for products requiring high accuracy tool handling and environmental testings.
Hollow Aluminum type
A light weight, yet durable pallet. Designs for soundproofing and desired weight also available.

Various Experience
Pallet specifications Basic materials Major users
Standard pallets PP sheet + lumber-core + PP sheet
PP sheet + plywood + PP sheet
Automobile parts manufacturers
Chemical-resistant pallets Formica board + lumber-core + formica board
Formica board + plywood + formica board
Formica board + particle wood board + formica board
Chemical product manufacturers
Anti-oil pallets Vinyl chloride + lumber-core + vinyl chloride
Vinyl chloride + plywood + vinyl chloride
Automobile parts manufacturers
Metalwork manufacturers
Heat-resistant aging support pallets Aluminum light electrical appliance manufacturer
Insulation pallets PVC, Bakelite Battery manufacturers
All-weather supporting pallets ABS For transport lines with PVC restrictions
Power collection pallets for inspection lines PP sheet + lumber-core + PP sheet
PP sheet + plywood + PP sheet
PVC
light electrical appliance manufacturer
Antistatic pallets Antistatic mat + lumber core + PP sheet light electrical appliance manufacturer
Assembly tool pallet MC nylon, etc.
Water-resistant pallets Water-resistant plywood Sanitary ware manufacturers

Vacuum molding trays

Plastic trays suitable for liquid crystal and semiconductors.
Point
  • Low dust generating
    Suppresses dust generation from friction.
  • Colorability
    Various colors available, including white.
  • Machine characteristics
    Excellent in rigidity and shock absorbance.
  • Antistatic (Bleed type) / injection molding trays also available upon order.
Electric conductive type
With carbon kneading.
Suited for ESDS protection.
Long-acting antistatic type
  • The resin material itself has antistatic characteristics, thus maintaining a long-term antistatic performance.
  • Does not include carbon or surfactants, preventing carbon fall outs and surface bleeding to affect product.
  • Suitable for storage and transport of precision parts and surface mounting substrates. Custom design for desired surface resistance values with non-persistent antistatic types available upon order.
PS
PS
PP
PP
ABS
ABS
Non-persistent antistatic type
Non-persistent antistatic type Surface resistance value

*Data listed above is an observational result. Figures are not guaranteed.